China OEM Thermoplastic Conveyor Flat Top Chains LF820-K400 Table Top Conveyor Chains

Product Description

The main application is for conveying various food products and containers.
The 820 is a plastic version of the related. The plastic chains however have a reinforcing middle rib underneath. The link thickness is 4.0 mm (0.16 in.) for the 820-series. The links overlap, so there is no space between the links.
Plate mat.:POM/PP; Pin mat.:stainless steel
Max.speed: 80m/min lubrication; 50m/min dry
Max.length:12m; Color:white/brown; Packing unit:10ft(80links)
APPLICATIONS:
China CZPT Machinery Co.,Ltd is a special supplier of conveyor system components,including plastic and stainless steel flat top chains, Modular belts, other spare parts, such as UHMWPE wearstrips, side guards, chains guide, bipods, tripods, brackets, clampls.ect.
With our years of experence, quality products, excellent services we work with world wide clients from America, Europe, Africa, many counrties of Asia. We keep very good business relation with them, and get trusted from them.
Our products application:
Packaging and conveying industry
Beverage bottling and handling industry
Food and meat processing industry
Chemical industry
Pharmaceuticals industry
Automobile industry
Electrical and electronics industry
Textile industry
Light engineering industry
 

Material: Plastic
Structure: Top Chain
Surface Treatment: Low Friction
Chain Size: Pitch 38.1mm
Pin: SS304
Condition: 100% Brand New
Samples:
US$ 6/Meter
1 Meter(Min.Order)

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Customization:
Available

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flat top chain

What are the benefits of using a plastic flat top chain in food handling applications?

Plastic flat top chains offer numerous benefits in food handling applications. Here’s a more detailed explanation:

  • Food-Grade Material: Plastic flat top chains are made from food-grade materials, ensuring they meet the necessary hygiene and safety standards for direct contact with food products.
  • Corrosion and Chemical Resistance: Plastic chains are resistant to corrosion and chemical exposure, making them suitable for applications where food products or cleaning agents might come into contact with the conveyor system.
  • Easy to Clean: Plastic chains have a smooth surface, which makes them easy to clean and maintain the required hygiene levels in food processing environments.
  • Reduced Contamination Risk: The smooth and non-porous surface of plastic chains reduces the risk of product contamination during conveying, ensuring the integrity of the food products.
  • Low Friction: Plastic chains have low friction properties, which means they require less energy to operate, reducing overall energy consumption in the food handling process.
  • No Lubrication Needed: Unlike metal chains, plastic chains do not require lubrication, which eliminates the risk of lubricants contaminating the food products and simplifies maintenance procedures.
  • No Rust Formation: Plastic chains are not susceptible to rust formation, even in humid or wet environments, ensuring the cleanliness and longevity of the conveyor system.
  • Quiet Operation: Plastic chains produce less noise during operation compared to metal chains, contributing to a quieter and more pleasant working environment.
  • Customization Options: Plastic chains can be customized to fit specific conveyor layouts and accommodate various food product shapes and sizes, offering flexibility in design and production.
  • Lightweight: Plastic chains are lighter than metal chains, which can lead to easier installation and reduce the load on the conveyor system’s motor.

In summary, plastic flat top chains provide significant benefits in food handling applications. Their food-grade material, corrosion resistance, easy maintenance, reduced contamination risk, and customization options make them a preferred choice for conveying food products safely and efficiently in the food processing industry.

flat top chain

How do flat top chains handle wear and tear in continuous operation?

Flat top chains are designed to withstand wear and tear in continuous operation, ensuring long-lasting and reliable performance. Here’s a more detailed explanation:

  • Durable Materials: Flat top chains are often made from durable materials, such as stainless steel or engineering plastics, which offer excellent resistance to wear. These materials can withstand the friction and forces encountered during continuous operation without significant deformation or damage.
  • Smooth Articulation: The articulation design of flat top chains ensures smooth movement of the chain links, reducing internal wear between the components. This feature minimizes the generation of particles and ensures consistent performance over extended periods of operation.
  • Lubrication: Proper and regular lubrication is essential to reduce wear between the chain components. Lubricants create a protective film that reduces friction, heat, and wear, extending the chain’s lifespan and improving its performance in continuous operation.
  • Low Friction Design: Flat top chains are designed with low-friction materials and surface finishes to minimize wear. Reduced friction not only lowers wear and tear but also contributes to energy efficiency and smoother operation.
  • Regular Maintenance: Implementing a regular maintenance schedule is crucial to monitor the chain’s condition and address any signs of wear or fatigue. Periodic inspections, cleaning, and lubrication help identify potential issues early and prevent unexpected failures.
  • Load Capacity and Tension: Operating flat top chains within their recommended load capacity and tension limits helps minimize stress on the chain, reducing wear and extending its service life.
  • Proper Alignment: Ensuring proper alignment of flat top chains and sprockets is essential to prevent excessive wear on the chain links and teeth. Misalignment can lead to uneven loading and accelerated wear on specific areas of the chain.
  • Contamination Control: Keeping the working environment clean and free from contaminants helps prevent premature wear caused by particles or debris entering the chain’s articulation points.

By using durable materials, implementing proper maintenance practices, and ensuring correct chain tension and alignment, flat top chains can effectively handle wear and tear in continuous operation. These factors contribute to the chain’s longevity, reliability, and consistent performance in various industries and applications.

flat top chain

How do flat top chains handle corrosion and chemical exposure?

Flat top chains are designed to handle corrosion and chemical exposure, but their resistance depends on the material chosen for their construction. Here’s how flat top chains handle corrosion and chemical exposure:

  • Stainless Steel Chains: Stainless steel flat top chains offer excellent corrosion resistance due to the high levels of chromium and nickel in their composition. These chains are highly resistant to rust and oxidation, making them suitable for applications in corrosive environments, such as food processing, chemical processing, and marine industries.
  • Plastic Chains: Flat top chains made from certain plastics, such as polyethylene (PE) or acetal (POM), are resistant to many chemicals and are ideal for non-corrosive environments. They are commonly used in applications where chemical exposure is a concern, such as in the pharmaceutical and packaging industries.
  • Acid-Resistant Materials: For environments with exposure to acidic substances, chains made from acid-resistant materials like polypropylene (PP) are used. These materials provide enhanced protection against chemical attack and ensure the chain’s durability.
  • Engineering Plastics: Some flat top chains are made from engineering plastics like nylon or polyoxymethylene (POM). These materials offer good chemical resistance and can withstand exposure to certain chemicals, making them suitable for a range of industrial applications.
  • Proper Material Selection: Selecting the appropriate chain material based on the specific chemical environment is crucial for ensuring the chain’s longevity and performance. Consult with the chain manufacturer or a materials expert to determine the best material for the application.
  • Regular Maintenance: Even with corrosion-resistant materials, regular maintenance is essential to prevent any buildup of chemical residues on the chain surface. Proper cleaning and lubrication help maintain the chain’s integrity and protect it from chemical damage over time.

It’s important to note that while flat top chains can handle corrosion and chemical exposure, they may not be suitable for extremely harsh chemical environments. In such cases, specialty chains made from specific chemical-resistant materials may be required.

In summary, flat top chains handle corrosion and chemical exposure by using corrosion-resistant materials such as stainless steel, plastics, and acid-resistant materials. Proper material selection, regular maintenance, and adherence to recommended operating conditions are essential to ensure the chain’s durability and reliable performance in various industrial and chemical processing applications.

China OEM Thermoplastic Conveyor Flat Top Chains LF820-K400 Table Top Conveyor Chains  China OEM Thermoplastic Conveyor Flat Top Chains LF820-K400 Table Top Conveyor Chains
editor by CX 2023-07-21

flat top chain

As one of leading flattopchain manufacturers, suppliers and exporters of mechanical products, We offer flattopchain and many other products.

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